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TwinMesh v2024 is the latest version of the TwinMesh software suite developed by CFS Engineering (CompFEM GmbH & Simerics, Inc.). It is a powerful pre-processing tool designed to generate high-quality, dynamically rotating meshes for computational fluid dynamics (CFD) simulations of twin-screw machines using ANSYS Fluent, STAR-CCM+, or OpenFOAM.

The software is particularly known for its automated meshing capabilities for complex rotor geometries, which are otherwise very time-consuming and difficult to model manually.

✅ Key Features of TwinMesh v2024
Automated Mesh Generation
Generates structured hexahedral grids for twin-screw machines.
Fully automated process with minimal user input required.
Handles complex rotor profiles with ease.
Support for Multiple CFD Solvers
Export options for:
ANSYS Fluent
Siemens STAR-CCM+
OpenFOAM
Others via general-purpose formats
Rotor Motion Modeling
Dynamic mesh motion based on actual rotor kinematics.
High temporal resolution for accurate pressure pulsation and torque prediction.
User-Friendly Interface
Intuitive GUI simplifies setup and reduces learning curve.
Predefined templates for common machine types.
Improved Performance & Stability
Optimized algorithms in v2024 for faster mesh generation.
Enhanced compatibility with latest CFD solvers and OS platforms.
Customizable Settings
Control over mesh density, boundary layer resolution, and mesh smoothing.
Supports parametric studies for design optimization.
Geometry Import Support
Accepts CAD models in various formats:
IGES
STEP
BREP
STL (for simplified geometries)
📌 Typical Applications
Twin-screw compressors
Pumps and hydraulic machines
Expanders (e.g., ORC applications)
Fuel injection pumps
Air conditioning and refrigeration systems
🧪 Integration with CFD Workflows
TwinMesh does not perform CFD analysis itself but generates the necessary dynamic mesh that can be directly imported into your preferred solver. This enables:

Accurate modeling of internal flow fields
Prediction of performance characteristics (flow rate, pressure, torque, efficiency)
Analysis of leakage, cavitation, and noise sources
📈 Benefits of Using TwinMesh v2024
Reduces meshing time from days to minutes.
Increases accuracy of CFD simulations in positive displacement machines.
Enables virtual prototyping and faster product development cycles.
Facilitates what-if studies and parametric design optimization.
📎 Example Workflow
Import rotor geometry (CAD files).
Define operating conditions (speed, rotation, chamber boundaries).
Set mesh parameters (resolution, layers, etc.).
Generate dynamic mesh .
Export to CFD solver .
Run simulation and analyze results .
🧑*💻 Who Uses TwinMesh?
Engineers working in:
HVAC/R
Automotive (fuel injection systems)
Energy (ORC expanders, gas compressors)
Industrial machinery
Academia and research institutions conducting advanced CFD studies on rotary machines.
📢 Release Highlights – TwinMesh v2024
Improved support for multi-threaded meshing .
Enhanced boundary layer meshing control.
Better integration with ANSYS 2024 R1 and STAR-CCM+ 2024.1 .
New tools for mesh quality checking and visualization.
Expanded documentation and tutorial library.